The use of compressed air is a fundamental component of the food and beverage manufacturing process as it is used in nearly every facet of production from sanitization to processing to packaging.
Because food and beverage products are consumed, product safety, manufacturing quality, and cleanliness standards must always be upheld and never compromised.
That’s where DIRECTAIR® comes in. By offering compressed air as a utility, DIRECTAIR® is redefining excellence by tailoring compressed air systems to meet the demands of industries like food and beverage. We have supplied tens of millions of hours of reliable, clean, dry compressed air to over 300 companies, spanning many manufacturing sectors, helping companies maintain quality, efficiency, and peace of mind.
Let’s see how DIRECTAIR® can help food and beverage manufacturers maintain their stringent quality, safety, and cleanliness standards while reaping the benefits of a superior compressed air solution.
Why Compressed Air is Essential in Food & Beverage Production
The oil-free compressed air provided by DIRECTAIR® is vital to minimizing the risk of product contamination. We ensure compliance with global food safety regulations throughout all parts of the production process, including:
Processing
Compressed air is used to power pneumatic tools for essential tasks such as sorting, mixing, and conveying ingredients as the food is being processed.
Packaging
Bottles, cans, and other packaging materials must be meticulously cleaned before products can be placed in them for consumption.
Sanitation
Sanitation is the top priority for makers of food and beverage products. Air-knives, blow-offs, and other kinds of cleaning machinery all rely on compressed air to remove debris from conveyor belts and other surfaces.
Compressed air utilized at food and beverage production facilities must be free of moisture, oil, and other contaminants to comply with strict FDA (Food & Drug Administration) & ISO (International Organization for Standardization) requirements.
Challenges Faced by Food & Beverage Manufacturers
Due to the nature of the products manufactured, food and beverage makers face unique challenges, but DIRECTAIR® has a solution:
High Energy Consumption & Operational Costs
Food manufacturing is an energy-intensive industry, and all efforts must be made to maximize energy efficiency and lower operational costs at all stages of the production process.
Traditional in-house compressed air systems can be costly to operate, maintain, and replace. Inefficiencies with equipment can drive up energy consumption and costs, impacting the bottom line.
DIRECTAIR® Solution: The burden of owning and maintaining your own equipment is replaced by utilizing DIRECTAIR®, compressed air as a utility. DIRECTAIR® systems are owned, monitored, and maintained by trained air experts, using the most energy-efficient equipment and controls to save you time and money, and reduce your carbon footprint.
Recalled Products and Loss of Consumer Trust
When food or beverage products are recalled due to contamination, great sums of money can be lost, as well as a company’s reputation with consumers. Even the smallest amount of oil or other particles in the compressed air supply can lead to product recalls.
DIRECTAIR® Solution: DIRECTAIR® uses state-of-the-art systems to monitor your compressed air 24/7/365, signaling any problem areas before they become critical, which significantly improves reliability. DIRECTAIR® designs the compressed air systems tailored to your specifications to ensure consistent clean, dry air.
Preventing Downtime
Maintaining your own compressed air system can be complex and daunting, and if something goes wrong, all production stops. This downtime impacts product schedules and ultimately, revenue.
Many perishable ingredients go into the production process, so machinery failures or maintenance-based downtime can be very problematic.
Food and beverage makers must select the most reliable and best performing compressed air systems available.
DIRECTAIR® Solution: The DIRECTAIR® 100% Uptime Guarantee ensures your business has continuous operation, eliminating costly downtime and boosting productivity. Since DIRECTAIR® owns, operates, and maintains the compressed air system, there is no capital investment from the client. DIRECTAIR® systems are monitored 24/7, 365 days a year to ensure reliable, uninterrupted service.
DIRECTAIR®: A Trusted Partner for Food & Beverage Operations
DIRECTAIR® is a turnkey, reliable compressed air solution that is fully managed by a team of air experts. Food and beverage manufacturers can reap these benefits by partnering with our highly reliable and worry-free compressed air solution.
Compressed Air Efficiency
Using advanced technology, the compressed air system is optimized for energy efficiency, lowering overhead costs. DIRECTAIR® customers see an average of 35% to 50% energy savings each year, which is extremely helpful to the bottom line.
Reliable Compressed Air
Our compressed air service provides continuous, uninterrupted air supply for 24/7 operations, continuously monitoring air pressure, quality, and uptime. Customers can be confident they’ll receive reliable, clean, dry, oil-free air with our 100% Uptime Guarantee.
Peace of Mind
Instead of managing maintenance schedules and troubleshooting unforeseen issues, customers can rely on DIRECTAIR® experts to handle all the maintenance and monitoring of the compressed air system.
DIRECTAIR® owns and maintains the equipment, leaving manufacturers more time to focus on core production processes. Get peace of mind knowing the system is expertly maintained entirely by DIRECTAIR®.
Compliance with Food & Beverage Standards
DIRECTAIR® is certified to meet the Food & Beverage industry’s stringent standards for air quality, purity, and performance.
Our customers can rest assured knowing we are committed to consistently providing “Class 0” oil-free compressed air.
To guarantee these standards are met, our team proactively conducts audits to ensure compliance with evolving regulatory requirements.
Real World Benefits: DIRECTAIR® Case Study
This case study illustrates how DIRECTAIR® was able to assess a customer’s specific needs and create a solution that optimizes equipment performance, cost, energy savings, and sustainability.
Sustainability in Action: Green Benefits of DIRECTAIR®
The food and beverage industry continues to face mounting pressure to reduce their carbon footprint and adopt more sustainable business practices. With this increasing awareness of environmental impact, DIRECTAIR® supports these efforts by producing energy-efficient systems that lead to lower greenhouse gas emissions. For more than 30 years, we have prevented millions of metric tons of carbon dioxide from being emitted into the atmosphere.
Our centralized, managed utility service works to minimize waste and prevent overproduction of compressed air. Many customers have seen an 80% reduction in scrap and waste at their facilities as a result of DIRECTAIR® services.
Read more about our green benefits and additional ways we help our customers increase their sustainability and create eco-friendly operations.
The Future of Compressed Air in Food & Beverage Manufacturing
As the market leader in providing innovative compressed air solutions, DIRECTAIR® is committed to meeting the ever-evolving compressed air needs of the dynamic food and beverage industry.
Trends such as data analytics, predictive maintenance, and greater system integration will set new benchmarks for efficiency and reliability. DIRECTAIR® is positioned at the forefront of these innovations to ensure customers will continue to benefit from ongoing technological upgrades.
Ensuring Performance & Purity with DIRECTAIR®
In an industry where contaminant-free air supply and continuous operations are non-negotiable, DIRECTAIR® delivers a comprehensive utility solution that addresses compliance, efficiency, and cost-effectiveness.
By partnering with DIRECTAIR®, customers gain more than a compressed air system, they gain a trusted ally dedicated to maintaining production uptime, safeguarding product quality, and supporting sustainability goals.
Reach out to a DIRECTAIR® expert and discover how compressed air as a utility can transform your operations.